Tag Archives: fiber

What is Milk Fiber?

Milk Fiber from China

Good question. What is milk fiber? And what do we know about it? Well, people like to spin it into yarn and made fabric from it. And it’s soft and silky. And it’s looks pretty. According to the fiber people over in China, it also is beneficial to human health, is anti-bacterial, and “has the functions of nourishing and taking care of skin.” Riiight. Now we are getting into some fantasy land spin-doctor stuff. That sounds like a marketing ploy. So let’s go digging and find out exactly what milk fiber is, and why it’s so darn special.

Ok, to start this journey, it’s important to know where milk fiber came from. According to Euroflax Industries, milk fiber was invented in 1930’s in both Italy and America and was called “milk casein.” Huh. Who knew? And here I thought it was some newfangled invention. But apparently it’s been around for a while. For a long while, actually. Crazily enough, casein was invented way before the 1930s – apparently they’ve discovered that many churches from the 14th and 15th centuries were painted with casein-based paints – the colors are still bright and unfaded even to this day! Well, apparently this milk casein stuff is great for paint. But how does that connect with milk fiber?

bhgreenjerkin21

From the National Bellas Hess F/W 1946-47 Catalog of “Ara-Fab Fashions”: a 2-piece Aralac/rayon blend jerkin set embellished with felt motifs in kelly, blouse not included; $4.98; misses 12-22

Apparently “milk casein” fiber was used in many clothing and household items in America and Europe during the 1930s and ’40s, says Joan Kiplinger of Fabrics.net. It was a substitute for wool, which was needed by men on the front lines. However, it fell out of use after WWII ended and newer, cheaper synthetics such as nylon grew in popularity. The fiber was blended with other natural fibers and known under the brand names of Aralac, Lanatil and Merinova, for those of you checking your vintage clothing labels. While these brands’ fabrics were very similar to wool and could be dyed by the same processes, apparently there were some flaws with the milk casein fiber – namely, that it was not as strong and firm, nor as elastic as wool, and the fibers “mildewed easily” when they got damp.

However helpful this information is, we still don’t know how milk fiber, or milk casein, is made, and therefore what exactly it is. The websites selling milk fiber aren’t particularly helpful, as they simply talk about dewatering and skimming milk to make the fiber, like it’s some sort of cheese. Which it is not. Cyarn is particularly vague about this, saying simply that they:

“…manufacture the protein spinning fluid suitable for wet spinning process by means of new bio-engineering technique…

Hm, that sounds mysterious. So now it’s a protein? Ok, let’s back up a bit and find out what “casein” is. Maybe that will help us out. According to Wikipedia

Casein (from Latin caseus, “cheese”) is the name for a family of related Phosphoprotein proteins. These proteins are commonly found in mammalian milk, making up 80% of the proteins in cow milk and between 20% to 45% of the proteins in human milk. Casein has a wide variety of uses, from being a major component of cheese, to use as a food additive, to a binder for safety matches. As a food source, casein supplies essential amino acids as well as some carbohydrates and the inorganic elements calcium and phosphorus.

Ok, so now we know that “casein”, which is the protein in milk, is what is used to make the fiber. So then, is milk fiber edible? Is it just like making or eating cheese? Here’s another clue: the Wiki article mentions that fiber is made from “extruded casein.” This article from the Science in Farming website, says:

The conversion of the casein of skim milk into textile fiber is not a process that can be carried out on the farm. The casein must be made by a controlled procedure possible only in a dairy plant or a plant making casein exclusively. The conversion of casein into fiber requires the knowledge and experience of textile engineers and equipment similar to that of plants producing viscose rayon. The casein is dissolved in alkali, various other substances are added, and the solution is extruded through the fine apertures of a spinneret into a bath containing acid and dehydrating and hardening agents.

Spinneret In Action

Ok, there sounds like there are a lot of chemicals involved in manufacturing milk fiber. So definitely not like making or eating cheese, then.  Another article, Some Fibers From the Proteins, gets a little more in-depth in its explanation:

The casein is dissolved in water that contains about 2 percent by weight of alkali to make a viscous solution with 20 to 25 percent protein. The next step is to pump the filtered casein solution by a metering pump through a platinum-gold alloy disc, or spinneret, which has thousands of fine, accurately placed, and uniform holes. The solution, streaming from the holes of the spinneret, is immersed in water that contains an acid. The acid neutralizes the alkali used to dissolve the casein. The small, continuous fibers are then stretched, treated in various solutions, and collected by the spinning machinery. The tensile strength of the yarn is enhanced by stretching the fiber while it is being tanned with aluminum salts and formaldehyde. The action of the hardening baths can be accelerated by heating, and the fiber can then be stretched much more than at low temperatures. A further treatment is needed in order to make the fiber resist the boiling bath commonly used in dyeing wool.

In case your eyes just glazed over, what that brain melting paragraph just said was that the proteins from milk have to be dissolved in water and then processed through various chemicals in order to try and make them solid again. Now, there are some chemicals in there that I’m not wild about, as they sound dangerous, but according to some of the websites selling milk fiber commercially, the milk fiber industry was granted the Oeko-Tex Standard 100 green certification for international textiles in 2004. So, I wonder, how different is the manufacturing process today?

milk_fiber3

Production process of milk fiber

I found a clue at the Doshi Group website, which mentions that milk fiber is a “graft copolymer of casein and AN.” They even provided this cute little chart showing how they make milk fiber. As you can see, the process is very similar to what was described in that 1940s article above. There’s the dehydrating of the milk to get to the protein, dissolving it in alkali, and the spinning and drying to turn it into fiber. But interestingly enough, there’s a little stop before spinning called “graft copolymerization.” I think this is a big clue. Let’s go find out what that mysterious “AN” is.

Ah ha! I searched for a long time to find this, because nowhere on the Internet could I find the words “AN” and “milk fiber” comingling together. But finally, I hit pay dirt. An obscure Chinese science article from Dong Hua University, Shanghai in 2000 did a study of the effects of acrylonitrile (AN) being grafted onto casein. They concluded that “AN-g-casein fiber is a new type modified ‘silk-like’ fiber for wide application.” According to The Textile School, to manufacturer milk fiber, casein and acrylonitrile are grafted together chemically. They dilute alkali and forcing these solutions through a spinneret into a coagulating bath:

A fiber consisting of a copolymer of casein protein (25%-60%) grafted with 40%-75% acrylic monomers, of which at least half is acrylonitrile, has been developed in Japan under the tradename Chinon. The casein dissolved in aqueous zinc chloride and grafted with acrylonitrile is wet or dry spun into fibers. It dyes readily with acid dyes, but basic and reactive dyes can be used also. The fiber is marketed as a substitute for silk.

Ding ding ding! So what do we know now? Modern milk fiber is a blend of casein protein and acrylonitrile, most likely to strengthen it and prevent some of the problems that the original casein fiber had. But I still have questions. Like, what’s acrylonitrile? According to Wikipedia it’s a chemical compound that’s an important monomer, or binder, for the manufacture of useful plastics. This website does a great job of demonstrating how it’s made. However, they also mention it as being a pollutant, and the Environmental Protection Agency (EPA) and the German MAK commission have classified acrylonitrile as a human carcinogen. Whoa, scary! But the American Chemistry Society clarifies things a bit:

Chances are that acrylonitrile touches everyone in some way every day. Acrylonitrile is the key ingredient in the acrylic fiber used to make clothing and carpeting…telephone and computer casings and sports equipment; and in nitrile rubber, which is used in the manufacture of hoses for pumping fuel. Acrylonitrile is used to produce plastics that are impermeable to gases and are ideal for shatterproof bottles that hold chemicals and cosmetics, clear “blister packs” that keep meats fresh and medical supplies sterile, and packaging for many other products. It is also a component in plastic resins, paints, adhesives, and coatings.

Ok, so not that scary. You don’t want to try eating acrylonitrile or being near it when it’s burning, but touching things made from it won’t immediately hurt you either. But we have learned a very important fact: acrylonitrile is a “key ingredient” in making acrylic fiber, and is the raw material in making acrylic yarn as well.

So the answer to our question, “what is milk fiber” has been answered. Milk fiber is a blend of casein protein and the chemical acrylonitrile, which is used to make acrylic. It’s made using a process that is similar to rayon/viscose, but because it’s a regenerated protein fiber and not a regenerated cellulose fiber, it reacts like wool. That means that it dyes like wool and even smells like wool when burned, according to Kiplinger.

Interestingly enough, while slogging through all of this research in an effort to discover everything I could about milk fiber, I discovered that it does in fact have antibacterial properties. While the “milk slurry” is being chemically mixed and spun together, micro-zinc ions are added. This creates zinc oxide while the product dries, making it bacteriostatic. Also, according to Doshi, they do not use formaldehyde as one of the drying agents anymore. Though I do doubt their claims that fabric made from this fiber is good for the body and can “nourish skin.” Since it’s made in a way that is similar to rayon and acrylic yarns, it does nothing more to your skin than any other fiber. If you want your skin to be nourished, I recommend using some lotion instead.

UPDATE: July 27, 2011

Since writing this blog post, the conversation about milk fiber and its relationship with AN (acrylonitrile) has exploded, even being featured on major news sites such as HuffingtonPost. Thanks so much for your interest, everyone, and I always appreciate links back to my research.

I’ve come across a couple of extra pieces of information I think are really important to know about milk fiber. The reason that milk fiber hasn’t become a huge phenomenon is because of an issue of supply and demand. Apparently it takes about 100 pounds of skim milk to make 3 pounds of milk fiber. Now, my relatives are dairy farmers, and they have one barn full of dairy cows, so I have trouble fathoming the idea of enough cows to make just one roll of milk fabric. So face it, milk fiber is always going to remain sort of exotic and harder to get.

Also, milk fiber isn’t as eco-friendly as we all first were told. According to Finn + Emma, an organic children’s clothing company that actually practices what it preaches, traditional dairy farming has a big negative impact on the environment. Combine that with the inhumane way some dairy animals are treated at mass-production farms and the eco-friendliness aspect goes out the window. Ouch. Granted, I use lots of yarns that aren’t eco-friendly, but it just goes to show that you can’t always trust the hype.

Advertisements

Stash Storage 2011

I photographed my stash storage situation last January, and thought that this was an appropriate time to repeat the process … and assess the damage. cough Yeah, I’m slightly embarrassed about how much bigger my stash has gotten!

Stash Storage 2011

Left Stack
– The green plaid bag I bought in Mehico is up at the tip-top, and that is full of fiber for spinning, which, since I swapped most of it away, is basically a bunch of little wee bits from Phat Fiber boxes. Below that is a bin about half-full of Manos. That reminds me I should be collecting it more. 😉
– Underneath that is a new bin containing silk and rayon. They used to share a bin with my cotton, but I…collected too much cotton. Anyways, rayon needs to breathe for best preservation, so there’s plenty of space in a bin all to themselves. Half-full.
– Next bin down. Cotton. Cotton, cotton and more cotton. I do like cotton. This bin is packed. No more cotton for me.
– Sweater yarns are on the bottom. I think that large container has my Noro Silk Garden for my shawl and the Misti Alpaca Chunky I have saved for a cardigan. Basically, I keep big lots in the big sweater bins, even if they aren’t technically sweaters. Mostly full.
– My large canvas bag of acrylic, sock scraps, and LYS novelty yarns didn;t make it into the picture. So sad! Half-full.

Center Stack
– My little alpaca bin is on the top. It actually isn’t as full as it should be, in my mind. But that’s only because I have a ton of alpaca that was moved into sweater bins, so these little one-offs hang out here. Also stores my exotics, such camel, llama, and cashmere. Half-full.
– My Big Wool bin is next. This contains any wool yarn that is sportweight or up. I’ve got a nice little corner in it designated for handspuns, and also my Blue Heron merino silk hangs out here. Another one of my most-used bins, which is why it’s in a handy to reach place. Three-fourths full.
– More sweater yarn. Moving on. Mostly full.
– The bottom bin contains my neglected mohair and angora. I keep them there together because they are both sheddy, and I figure that they can shed on each other instead of everything else. 😉 Half full.

Right Stack
– Ah, here we are at my sock and lace yarns. Please note that the top bin lid is not closed. Because it is too full. That bin contains my 100% wool sock yarns. I’ve pared it down and down and down and everything in there I have earmarked for a sock project. Full.
– The next bin is my nylon sock bin. This bin contains sock yarns that are blends. Most have nylon in them, but I think one or two have rayon instead, and since that is a strengthening fiber as well, I keep it together. This bin size actually used to be flip-flopped with the 100% sock bin, but I decided after my hole-y disaster with my Malabrigo socks that I would switch them, in an effort to increase my nylons and decrease my 100s. Half-full.
– The third bin down is smaller and even though it says “Non-Sock” it actually does contain sock yarns. But these are yarns that are either not suitable for socks or have been either designated for non-sock projects. My Queensborough Laurel’s Lofty is stored here, for example, as well as all of my shawl yarns. Mostly full.
– The bottom bin is all laceweight, all the time. Lord knows why I have so much lace! Actually, I do know, it’s because a bunch of it is for my Earth Striped Wrap, so all that Kidsilk Haze takes up a lot of space. Full.

Ok, that’s all! Next time I’ll try to post about some of the projects I’ve finished up lately.

Let’s talk about … SeaCell

So, I’ve been suspicious for a while now about yarn made from “seacell,” mainly because everyone claims it has magical mystical properties and that the yarn smells like seaweed and blah blah blah. It doesn’t smell different to me and I think it feels a little bit like rayon. So, I looked it up.

I found out a lot with a little hardcore Googling. For example, on the SweetGeorgiaYarns blog, Felicia Lo summarizes Seacell neatly by saying that it’s “a new fibre made from seaweed via the Lyocell process. It’s the same process used to make Tencel, Bamboo, Viscose Rayon, and other cellulose fibres.”

She added a nice little link to SmartFiberAG, which produces the fiber, where in their company profile (unevenly translated from the German by an automated translator service) an interesting line jumped out:

The SeaCell® fiber of smartfiber is based on the Lyocell-System, which contains skin protective and anti-inflammatory seaweed as additive.

I was confused by the phrase “as additive” since I had been told repeatedly that seacell, unlike rayon and tencel, which are made from wood pulp, is made from seaweed, or kelp. I wondered if it was an error.

I delved deeper into Google’s mainframe and found the website of a spinning plant that apparently makes the seacell, and they described the process more in-depth.

The SeaCell® fiber was ground from natural seaweed, become less than micron granule, then add its powder into wood-cellulose NMMO solution … By way of Lyocell manufacturing process, turn into what seaweed element and cellulose form the SeaCell® fiber.

Another website, an English-speaking sleepwear company this time, backs up that statement by explaining in vaguer terms that:

A cellulose-based fiber is manufactured using the so-called Lyocell process. This Lyocell fiber then serves as the “functioning substrate” for the seaweed. Seaweed is added as the active substance.

So, is how much seaweed is actually in seacell?  It sounds, from these sources I’ve culled through for information, that it’s mostly wood-cellulose fiber, akin to rayon, tencel or bamboo, that has had grains of seaweed sprinkled into the mixture while it was still in its chemically liquefied form. According to the The Knitters’ Book of Yarn, the additive of seaweed that is put into the cellulose fiber during its Lyocell process is five percent.

So, the seaweed is five percent, but if you add seacell fiber to something like, for example, sea silk, then the percentage for the yarn overall is different. So, I found my handy dandy calculator and did the math. In one skein of Handmaiden Sea Silk, which is 70 percent silk and 30 percent seacell, the actual amount of seaweed in the blended fiber is .015, or, 1.5 percent. So, there’s a little over one percent of seaweed in each skein of Sea Silk. This one percent of seaweed makes me highly doubt all of the advertising pitches about the magical, mystical qualities of seacell, such as the “healthy sea minerals” that get absorbed by your skin when you where something made of it. Please.

Also, and this may be a totally different vein, but is there that big of a difference between the different cellulose-based fibers made by these chemical processes? I’ve found several websites like this one that say that “rayon” is the generic term for fiber, yarn and fabric manufactured from “regenerated cellulose” by any one of the six processes that are currently being used today, which includes the Lyocell process. This sort of thing makes me wonder if we are all buying different marketing ploys, and that bamboo is rayon is tencel is seacell is viscose is corn, etc.

Flash Your Stash 2009

Today is that annual event, the motherlode of all motherlodes: FLASH YOUR STASH DAY! And so I decided to photograph my stash. And it covered my bed. And it is massive. How did I acquire so much yarn? Why do I think I don’t have enough?

Here is my stash still in its bags:

Flash Your Stash Day 2009

Here is it unveiled:

Flash Your Stash Day 2009

Wow, I must admit I’ve never flashed my stash before. It is a little daunting. And here I thought I didn’t have that much – I think my stash is actually small compared to other people’s on Ravelry (I only have about 100 yarns).

How to take a good fibery photograph

I think I take pretty good photos on Ravelry and Etsy, and all I use is a simple point and shoot camera – a little Samsung digital camera purchased at Sam’s Club. This is my model:

I did take a couple B&W photography classes growing up (one in middle school, one in high school), and I’ve always loved taking photos, but it really just comes down to a few simple rules. I’m so low-tech it’s funny.

1.) Indoors during the day: I fine a flat, plain white space like my desk to pose my yarn on. I open the sheers and wrap them around the desk, which creates a light box effect. Make sure that the sun is not shining directly on the yarn. The key here is a nice bright day with indirect light (and yes, cloudy days that are nice work too).

2.) Indoors at night: Use bright lights. I take two plain white/off-white pillow cases and cover my armchair with them. I turn on all the lights in the room and place them as close to the chair as possible. Make sure your background is plain. Busy backgrounds like carpets and prints detract from the item you are photographing.

3.) I turn off the flash first. I do not use the camera zoom. I use my macro setting, which is the tiny flower button on your camera:

4.) I get up close and personal (like within 6-12 inches) and hold the camera VERY STEADY in my hands. Sometimes I have to take several photographs because one or two might be blurry and shaky. I push down on the button HALF-WAY and allow the image to focus on something. When I can see that the part of the yarn or object I want to photograph is crisp, I take the picture.

5.) I pop the card into my computer, use a photo program like Microsoft’s built-in fix it tool (it’s part of Windows Photo Gallery) to auto adjust the image brightness and contrast, and my image is ready for Etsy or Ravelry.

And here’s a great “before” and “after” example of what these simple rules can do for you.

Before:

After:

And here are some examples of how different lighting situations can produce different results:

Ravelry Stash Photo – natural lighting, indoors during daytime on bedsheets

Ravelry Stash Photo – artificial lighting, indoors at night on sheet-covered chair

Ravelry Stash Photo – natural lighting, indoors during daytime, use of macro tool for extreme close-up

I know it sounds crazy, but its really that simple. I know that it’s not just me thinking that its easy either, because I was at a friend’s house this weekend playing with her stash and I showed her how to take photos like I do. Now she knows how to as well. Here’s her latest photo:

Ravelry Stash Photo – natural lighting, indoors during daytime on white windowsill

Good luck!